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  Return to Wire Rope Main Page and Detailed Wire Rope Data  
    Technical Information  
  Use and Care of Wire Rope  
  Wire Rope is a Machine  
    Installation of Wire Rope:  
  Foreword, Measuring the rope diameter  
  If you have to cut a rope  
  Unreeling the rope  
  Connecting the old rope to the new rope  
  Rope lay direction versus Drum Grooving  
  Winding on to the drum  
  Installation of Wedge Sockets  
  Using your rope for the first time  
  Efficiency ratings of end terminations  
    Inspection of Wire Rope:  
  How to inspect Wire Rope  
  Crown- and Valley Wire Breaks  
  Number of broken Wire Discard Tables  
  Reduction of diameter, Rope Wear  
  Rope Stretch, Core Wire breaks  
  Mechanical damages  
  Corrosion, Rope Removal and Cause  
    Maintenance:  
  Inspection of Sheaves and Drums, Dimensions of Groove Radius  
  Cut and Slip Procedure, Lubrication  
    Rope Properties & Data:  
  Tensile Strength and Fill Factor  
  Strand- and Swage Compaction  
  Rotation Resistant and Non-Rotating Wire Rope  
  Sheave and Drum Dimensions  
  Relative Service Life, Loss of Strength over Pins, Why Multistrand Ropes  
Technical Information – Installation of Wire Rope
     
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If you have to cut a rope
 
Usually, you do not need to re-cut a wire rope. However, you may encounter situations where it becomes necessary to shorten the rope.

Be aware that the following constructions are just lightly preformed and are ALWAYS heat sealed (induction tapering) at the end:

Python® Multi
Python® Super 8, Type R and V
Python® HS 9, Type R and V
Python® Ultra
Python® Lift
Python® Hoist
Python® Compac 35
Python® Compac 18
Python® Elite 12
19x7/19x19 (depending on diameter)
34x7

The heat seal, which is sometimes coated with a red plastic material, prevents the rope ends from unraveling. Most Python® constructions are NOT preformed. Cutting without proper care WILL result in permanent damage of the rope.
  In cutting any wire rope special care MUST be taken in seizing the rope end.
Two methods are suggested:
   1) Seizing the rope end with soft iron wire.
   2) Seizing the rope end with hose clamps.

After cutting the rope (see below) it is good practice to braze PYTHON®, 19x7, and 34x7 rope ends to ensure that they don't unravel. Leave the seizings on the rope for added holding strength. Be careful not to damage the seizing while brazing.

We found that blade cutting a rope gives the best results. Be sure to use a cutting blade suitable for the job (We use cutting blades made by 'PFERD-HORSE' type ELASTIC # 80 EHT 230-2 A 24 SG INOX.) Follow the safety precautions for free hand cutting.

Cutting a rope with a torch may result in both uneven ends and damage to the seizing causing the strands to open up.

Rope diameter up to 14 mm (9/16") may be cut with a FELCO C16 hand cutter.
 
     
     
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