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    Technical Information  
  Use and Care of Wire Rope  
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    Installation of Wire Rope:  
  Foreword, Measuring the rope diameter  
  If you have to cut a rope  
  Unreeling the rope  
  Connecting the old rope to the new rope  
  Rope lay direction versus Drum Grooving  
  Winding on to the drum  
  Installation of Wedge Sockets  
  Using your rope for the first time  
  Efficiency ratings of end terminations  
    Inspection of Wire Rope:  
  How to inspect Wire Rope  
  Crown- and Valley Wire Breaks  
  Number of broken Wire Discard Tables  
  Reduction of diameter, Rope Wear  
  Rope Stretch, Core Wire breaks  
  Mechanical damages  
  Corrosion, Rope Removal and Cause  
    Maintenance:  
  Inspection of Sheaves and Drums, Dimensions of Groove Radius  
  Cut and Slip Procedure, Lubrication  
    Rope Properties & Data:  
  Tensile Strength and Fill Factor  
  Strand- and Swage Compaction  
  Rotation Resistant and Non-Rotating Wire Rope  
  Sheave and Drum Dimensions  
  Relative Service Life, Loss of Strength over Pins, Why Multistrand Ropes  
Technical Information – Rope Properties & Data
 
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Many of our wire ropes are manufactured using either the Strand Compaction- or the Swage Compaction process. Here are the differences:

Strand Compaction
This process is applied to the strands NOT to the rope. The ready made strands are forced through a series of rollers which compress the strand and shape the individual wires to have a flat outer surface. The advantages are:
• increased strength
• less wire interlocking on multiple layer drums
• less contact pressures onto sheaves and drums

Swage Compaction
This process is usually applied to wire rope which is made using the double parallel manufacturing method, or where the rope core is plastic coated. This process is applied after the rope has been manufactured and compresses the entire rope circumference. Individual surface wires are shaped flat as well as closing strand gaps. The advantages are
• increased strength
• transforming the entire rope into a more 'round' shape
• less wire interlocking on multiple drums
• less contact pressure onto sheave and drums
• embedding strands into plastic coated cores
• achieve tighter diameter tolerances
• reduces constructional rope stretch to near zero
     
Standard strand wires Strand Compaction Swage Compaction
     
     
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